Tag:food industry

№8|2021

ADVANCED TECHNOLOGIES AND EQUIPMENT

DOI 10.35776/VST.2021.08.03
UDC 628.1/.3:697.911

Zoubov M. G., Obukhov Dmitrii, Diachuk Sergei

Engineering examination as the basis for the successful reconstruction of natural and waste water treatment facilities

Summary

During the operation of natural and waste water treatment facilities, conditions may change in relation to those accepted in design decisions. As a result, the treatment facilities cease to perform the functions assigned to them. Before the reconstruction of such water treatment and wastewater treatment facilities, engineering and technical examination is the basis for making the right technical and technological decisions. The examination involves a decision-making algorithm aimed at achieving the goals set while designing.Through the example of one of the food industry enterprises, the authors considered the positive impact of an extended engineering examination for the acception of correct technical and technological solutions that provide the proper quality of wastewater treatment with optimal capital investments.

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№3|2018

WASTEWATER TREATMENT

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UDC 628.316.12:628.349.087

Doskina E. P., Moskvicheva A. V., Moskvicheva E. V., Игнаткина Д. О., Войтюк А. А.

Hybrid unit for tobacco industry  multicomponent wastewater treatment

Summary

The issues of purification of «Imperial Tobacco Volga» tobacco factory (Volgograd) industrial wastewater are considered. On the basis of the obtained data on the main sources and chemical composition of wastewater of the tobacco factory the experts of the «Water supply and wastewater disposal» subdepartment of the Volgograd State Technical University carried out studies. The study objective was developing a structurally simple, reliable and serviceable unit with small footprint, that will ensure high quality effluent by removing multicomponent pollutants; another objective of the studies was determining basic process parameters of the operation of the unit that will provide for the maximum treatment efficiency. The annual volume of water consumption and wastewater collection and disposal was presented; the main sources of wastewater generation and its chemical composition were determined. Process flow scheme of the local industrial wastewater treatment (from tobacco and cigarette workshops) is proposed that includes three stages: primary mechanical treatment, electrochemical treatment, sorption tertiary treatment. A unit has been designed – electrolyzer-adsorber for the purification of multicomponent wastewater of the given factory. The use of electrochemical oxidation method in combination with sorption tertiary treatment in the electrolyzer-adsorber hybrid unit under suitable conditions of wastewater treatment provides for improving the following effluent quality parameters: BODfull, COD, anionic surfactants, nitrogen compounds, chlorid-ions, to the standard requirements set to the effluent discharge into the public sewer.

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№10|2022

WASTEWATER TREATMENT

DOI 10.35776/VST.2022.10.05
UDC 628.35

Stepanov S. V., Avdeenkov Pavel, Ponomarenko Ol’ga, MOROZOVA K. M.

Determination of kinetic constants and coefficients of biological processes of wastewater treatment of egg advanced processing enterprises

Summary

The results of studies carried out in contact conditions with active sludge of a laboratory batch reactor with wastewater from an enterprise for advanced processing of chicken eggs are presented. In the course of kinetic experiments based on measuring the rate of dissolved oxygen consumption the following averaged values of the kinetic constants of the biological treatment processes were established for wastewater after preliminary coagulation: the maximum rate of oxygen consumption at a sludge concentration ai → 0 ρ`max = 44.8 mg/(g·h) in terms of a temperature of 20°С; Michaelis constant Km = 77.5 mg/l; coefficient of inhibition by metabolic products φ=0.265; temperature constant χ = 0.08°С–1; optimal pH value 7.8 and pH constant 80. During the experiments with raw wastewater, the following average values of the constants were determined: the maximum rate of oxygen consumption at 20°С and ai → 0 ρ`max = 26.5 mg/(g·h); Michaelis constant Km = 50.6 mg/l; coefficient of inhibition by metabolic products φ=0.065; temperature constant χ = 0.1°С–1; pHopt 7.8 and KрН = 170. The obtained values of kinetic constants and coefficients can be used in the calculation of biological wastewater treatment facilities of an egg processing enterprise.

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№9|2022

WASTEWATER TREATMENT

DOI 10.35776/VST.2022.09.05
UDC 628.35

Stepanov S. V., Avdeenkov Pavel, Ponomarenko Ol’ga, MOROZOVA K. M.

Results of studies of biological wastewater treatment of an egg processing enterprise

Summary

Biological treatment of wastewater of an enterprise for enhanced processing of chicken eggs in a batch reactor (SBR) has been studied. The treatment of both raw and pre-coagulated wastewater under aerobic and anoxic-aerobic conditions was studied in a 5-liter experimental unit for four months. In the course of the experiment in the treatment of raw wastewater with an average COD sludge load of 0.18 g/(g·day), average concentrations of pollution in the effluent were obtained, mg/l: COD – 253, BODtotal – 58.4, suspended solids – 11, ammonia nitrogen – 2.1, nitrite nitrogen – 0.06. The average values of the specific rate of oxidation of organic substances as COD, normalized to 20°С, amounted to 9.8 mg/(g·h); as BODtotal 7.2 mg/(g·h). While operating SBR with wastewater after physical and chemical treatment, with an average COD load of sludge of 0.15 g/(g·day), the effluent was characterized by the following average values, mg/l: COD – 99; BODtotal – 15.4; suspended solids – 10; N–NH4 – 1; N–NO2 – 0.04. The average values of the specific rate of oxidation of organic substances as COD at 20°С turned out to be 8.3 mg/(g·h) and as BODtotal – 5.7 mg/(g·h). The concentrations of nitrogen nitrates in the effluent in two anoxic phases in the SBR cycle averaged as follows: during raw wastewater treatment – 21.7 mg/l, and during pre-coagulated wastewater treatment – 15 mg/l.

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№12|2022

WASTEWATER TREATMENT

DOI 10.35776/VST.2022.12.04
UDC 628.35

Stepanov S. V., Avdeenkov Pavel, Ponomarenko Ol’ga, MOROZOVA K. M.

Results of studying biological treatment of wastewater of an egg processing enterprise in a pilot membrane bioreactor

Summary

The results of studies on the biological treatment of wastewater of an enterprise for advanced processing of chicken eggs in a pilot membrane bioreactor (MBR) with preliminary denitrification are presented. It is shown that the key indicator of pollution the treatment facilities shall be calculated on is BODtotal. At loads on the ash-free basis of activated sludge according to BODtotal from 0.06 to 0.125g/(g·day) for raw wastewater and from 0.04 to 0.12g/(g·day) for wastewater after preliminary coagulation and settling, BODtotal of permeate was 8–12 mg/l, and the concentrations of ammonium and nitrite met the MPC for fishery water bodies. The minimum recirculation that provided for the concentration of nitrate nitrogen in the effluent at the MPC level, turned out to be eight-fold for raw wastewater and six-fold for the pre-coagulated one. The inert part of COD was about 90 mg/l. On the basis of the executed studies the kinetic constants of the oxidation of organic substances required for the calculation of industrial biological treatment facilities were determined: ρ´max for BODtotal – 29.9 and 30.4 mg/(g·h), Km for BODtotal – 34.7 and 25.2 mg/l for raw wastewater and wastewater after preliminary physical and chemical treatment, respectively. The total volumes of bioreactors with a capacity of 600m3/day, operating with an activated sludge dose of 8 g/l according to the MBR technology with preliminary denitrification, while providing for the treatment level of BODtot of 12 mg/l and removing nitrogen compounds to the MPC for fishery water bodies, amounted to 3716 and 1643m3 for raw wastewater and wastewater after preliminary physical and chemical treatment, respectively.

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№5|2022

WASTEWATER TREATMENT

DOI 10.35776/VST.2022.05.04
UDC 628.345

Stepanov S. V., Avdeenkov Pavel, Ponomarenko Ol’ga, MOROZOVA K. M.

The results of studies of physical and chemical wastewater treatment of an egg processing enterprise

Summary

The composition of wastewater of an enterprise for advanced processing of chicken eggs characterized by the following parameters: COD 3,600–12,200mg/l, concentration of suspended solids 1,206–3,031 mg/l, BODtotal 2,534–8,540 mg/l, no phosphates, pH 5.4– 13.2 was studied. The concentration of nitrogen compounds, mg/l, varied within the following ranges: ammonium – 0.4–11.4; nitrates – 0–15.3; nitrites – 0–7.3; organic nitrogen – 26.6–89.7. Based on the results of test coagulation, the optimal coagulant chosen was low-basic polyaluminum chloride brand «Aqua-AuratTM-14» with a dose of 125 mg/l as Al2O3. The average treatment efficiency while using this coagulant was, %: for COD – 77.3; for BODtotal – 76.3; for suspended solids – 80.1; for organic nitrogen – 58.7. The lowest concentration of residual aluminum 0.31 mg/l at the initial concentration of 0.29 mg/l corresponded to pH 6.7–7. Unit costs for the coagulant amounted to 9.37 rubles/m3.

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